Gang Sheet

Maximum Efficiency and Savings on a Single Film Gang Sheet

Optimizing time and material costs is vital for businesses involved in textile printing and decoration. Our Gang Sheet service offers a modern and efficient solution to this need. Simply put, a Gang Sheet is created by skillfully arranging multiple different designs, various sizes, or numerous identical designs onto one single, large DTF (Direct-to-Film) transfer film. This method maximizes the use of the print area, minimizes film waste, and significantly boosts cost-effectiveness in bulk production.

Core Advantages of Using Gang Sheets

Incorporating Gang Sheets into your production processes provides your business with several operational and financial benefits:

1. Material and Cost Optimization: Film and ink are the most significant consumables in DTF printing. The Gang Sheet minimizes film wastage by filling the gaps on the transfer film. Buying one large print offers a much better unit cost than purchasing the same designs on individual small sheets. This translates into substantial savings, especially for businesses with high-volume, continuous production.

2. Time Efficiency: A single Gang Sheet is printed in one pass on the machine. This dramatically reduces machine downtime, setup time, and loading time. Operators manage one large roll or sheet instead of loading separate films for every small design. This speed increases the overall efficiency of your production line, allowing you to deliver customer orders in a shorter timeframe.

3. Flexible Design Management: You can place not only identical designs but also different elements on a Gang Sheet. Mix logos for various clients, breast prints in different sizes, neck labels, and sleeve prints. This flexibility allows you to consolidate complex and diverse orders into a single production run. Thus, even small-scale, custom projects can be made economically viable.

Who Is This Solution Ideal For?

The Gang Sheets solution is perfect for a wide range of users:

• Promotional Companies: Those looking to reduce bulk printing costs by consolidating small logos or brands for different clients onto one sheet.

• Apparel Brands and E-commerce Sellers: Those who need to produce various elements—such as neck tags, chest logos, and back graphics—for multiple T-shirt models simultaneously.

• Print-on-Demand Businesses: Businesses seeking to offer a wide range of designs with low inventory risk, efficiently grouping orders as they come in.

• Individual Creators and Boutiques: Those wanting to economically produce the same design in various sizes (children's, adult, plus-size).

Tips for Creating Flawless Gang Sheets

Achieving maximum yield from a Gang Sheets requires the design file to be prepared correctly. We provide some fundamental guidelines to simplify this process for our customers:

1. Accurate Sizing: Determine your film size (e.g., 22 inches x 100 inches roll). Scale your designs to fit within this total area.

2. Minimize Gaps: Leave only enough space between designs for cutting (approximately 0.25 inches). Fill the entire remaining area with prints.

3. High Resolution: Ensure all elements are in 300 DPI resolution and PNG format (with a transparent background). Including poor-quality images on the Gang Sheet will degrade the quality of the entire output.

4. Design Verification: Perform a final visual check before printing. Ensure the design going to the printer does not bleed off the edges of the film.

Technology and Quality Assurance

We use state-of-the-art DTF printers for the production of our Gang Sheets. These machines flawlessly maintain ink density and color consistency throughout the roll. The pigment inks and thermoplastic adhesives used ensure that the transfers exhibit superior flexibility, durability, and vibrancy on every fabric, from cotton to polyester.

The Gang Sheets is not just a method to lower printing costs; it is the smartest way to maintain your quality standard while increasing your production volume. Stop wasting your valuable film with empty spaces. Start a revolution in efficiency and savings in your production process.


Regardless of your design, using the correct print size is vital for achieving a professional result on a T-shirt. Eliminate cutting and manual scaling errors from your production process. If you need transfers with pre-defined, industry-standard measurements for your projects (such as adult, youth, or neck tags), all you need to do is visit our DTF Transfers by Size page. Save time and achieve the perfect fit on every print by directly selecting the size you need.

To stay updated with the latest trends and production tips, you can follow the official Eagle DTF Print Instagram and Eagle DTF Print Facebook pages. These platforms offer a great way to see real-world applications of their high-quality transfers and stay informed about new product launches. You can also find helpful video tutorials and behind-the-scenes content on their Eagle DTF Print YouTube channel, which is dedicated to transforming the world of DTF and UV DTF printing. By engaging with them on Eagle DTF Print TikTok and Eagle DTF Print Pinterest, you gain access to a constant stream of creative inspiration and direct communication for any support or order inquiries. These social accounts serve as a valuable hub for the printing community to connect and share professional insights.