🔍 What Are Custom Gang Sheets?
Custom gang sheets are large-format transfer sheets that contain multiple, uniquely arranged designs optimized for Direct to Film (DTF) printing. Instead of printing individual transfers separately, a gang sheet combines them into a single printable layout — saving both time and resources.
This method is a go-to solution for:
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Apparel businesses producing a variety of graphics
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Print shops managing batch orders
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Creators selling custom merch and designs
📘 Learn more about Direct-to-Film printing on Wikipedia.
🎨 Why Use Custom Gang Sheets?
Custom gang sheet unlock creative freedom and streamline workflows. Here’s why they’re a smart choice:
✅ Save Time & Reduce Costs
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Multiple designs on a single sheet mean fewer print jobs.
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You reduce film waste and cut down on shipping.
✅ Batch Multiple Orders
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Perfect for fulfilling several small jobs at once.
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Useful for bulk orders like sports teams, events, or businesses.
✅ Personalized Layouts
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You control size, spacing, and arrangement.
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Add text, logos, and graphics — all in one file.
🛠️ Tools You’ll Need to Create Custom Gang Sheet
Before you get started, here’s a checklist of tools you’ll need:
💻 Design Software:
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Adobe Illustrator or Photoshop – professional tools for precise design work.
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Canva – user-friendly for beginners.
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Procreate – for iPad designers.
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InkScape – free vector software.
📏 Recommended Template Sizes:
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22” x 24”
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22” x 60”
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22” x 120”
🔗 Use the Gang Sheet Builder Tool at Eagle DTF Print to start designing online instantly.
🧩 How to Create Custom Gang Sheet – Step-by-Step
1. Set Up Your Canvas
Begin by opening your preferred design program and creating a new canvas. A common example:
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Width: 22 inches
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Height: 60 inches
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Resolution: 300 DPI
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Color Mode: RGB
💡 Tip: Turn on guides and rulers to align designs precisely.
2. Import Your Designs
Next, drag and drop your logos, artwork, or graphics into your canvas.
✅ Best file types:
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PNG (transparent background)
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SVG, AI, EPS (vector formats)
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High-res JPEG (for non-transparent images)
3. Optimize Layout
Make efficient use of your sheet:
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Group similar designs together.
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Rotate or mirror to fill gaps.
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Leave at least 0.2" between designs for cutting.
🎯 The goal is to maximize every inch without overlap.
4. Export for Printing
After finalizing your layout:
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Flatten all layers.
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Export as PNG or PDF.
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Double-check dimensions before uploading.
📤 Uploading Your Custom Sheet to Print
Once ready, upload your file to a professional DTF printer like Eagle DTF Print. Their platform allows you to:
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Preview your gang sheet in real-time
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Choose between hot peel or cold peel film
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Select rush or standard turnaround
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Add cutting instructions if necessary
🔁 Benefits of Using Eagle DTF Print for Custom Gang Sheet
Eagle DTF Print offers an intuitive Gang Sheet Builder with:
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Real-time preview tool
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Same-day printing options
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Clear upload guidelines
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Excellent customer support
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Transparent pricing with no hidden fees
👉 Build your custom gang sheet now.
📈 Custom Gang Sheet vs. Standard Transfers
| Feature | Custom Sheets | Standard Transfers |
|---|---|---|
| Layout | Multiple designs on one sheet | One design per sheet |
| Cost Efficiency | High | Medium |
| Best For | Bulk or varied orders | One-off or specialty prints |
| Design Control | High | Medium |
🔗 Internal Link Resource
🎯 Want to learn how to apply your transfers like a pro?
Check out: How to Press a DTF Transfer
🧠 Pro Tips for Using Custom Sheets
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Plan your layout ahead before opening design software.
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Maintain consistent spacing for clean cuts.
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Group by customer or order to make sorting easier.
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Use high-resolution images to avoid pixelation.
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Double-check all file dimensions before uploading.
🎯 Final Thoughts: Why Custom Gang Sheets Matter
Custom gang sheets are essential for streamlining production, reducing waste, and scaling your printing business. They enable faster turnaround and greater flexibility for apparel brands, print shops, and merch creators.
✅ Use quality software
✅ Plan your designs carefully
✅ Choose a trusted provider like Eagle DTF Print
🚀 Ready to Build Your First Custom Gang Sheet?
Try Eagle DTF Print’s Gang Sheet Builder Tool and create your personalized sheet today!